Open single-point type
Open a single point (DZL-DKQ) " electromechanical analog integrated multi-station automatic stretch forming production line" specially designed equipment selection JH21 series of high-performance presses domestic reform , the use of integrated electromechanical analog technology to automatically expand the machine through the material , automatic feeder, high-performance multi-station presses, precision cam transmission, cam unloading system , multi-position flexible manipulator , top feeding system, multi-position continuous stretch molds, die lubrication systems , products, mold cooling system bi- level trimming die and mold automatic detection system , the product conveyor, scrap rewinding machines and other devices automatically complete material handling , blanking stretch , repeatedly stretching, punching, forming, internal and external thread forming, roll forming neck , trimming , necking , print , deburring processes , forming a one-time processing of the finished product .
Metal stamping company in the country stretching automation equipment major breakthrough in key technologies . Its key technology , has received six national patents.
This equipment is classified as 2004,2006,2007,2008,2009,2010 year technology project Bao’an District, Shenzhen Science and Technology Bureau , and a number of science and technology funding. December 2007 , by the Shenzhen Academy of Metrology and Quality Inspection detected , its corporate standard has been filed in Shenzhen City of Quality and Technical Supervision . January 2008 , through the identification of scientific and technological achievements of Shenzhen . 2009 , respectively , Bao’an District, Shenzhen Science and Technology Bureau issued a " Bao’an District, Shenzhen independent innovation products certificate" and the Shenzhen Municipal Science and Technology Bureau issued a " Shenzhen innovation products that certificate ." In 2010 , the company invested 2 million yuan specially developed " multi-station cans production line ."
This device can be widely applied to an aluminum alloy material ( such as 1060,6063,3003,3005 , etc. ) , stainless steel ( such as 301,304,305 , etc. ) , black metal (e.g., SPCC, SPCE, ST12, ST13 , etc. ) , various copper various kinds of metal materials ( such as H62, H65, H68, oxygen-free copper , etc. ) and various other products stretchable tensile automated mass production.
The devices are suitable for 8-16 stations , automation of various shapes of deep drawn stamping mass production , especially for the length / diameter larger or require special processing procedures ( such as side punching, printing, bump forming, embossing, flange forming, roll forming neck , forming patterns and external threads , etc. ) deep drawn stampings automated high-volume production economy .
This equipment can effectively reduce the production of deep drawn stampings costs:
A reduction in labor costs : This device can replace multiple traditional single -punch .
2 to reduce the cost of the mold : Mold combination punching modular design , the use of standard mold parts , mold manufacturing more economical, due to an accident in the mold using a mold automatic detection system and this design , the extent of damage can be minimized .
(3) reducing the mold design and manufacturing costs : Because the use of flexible multi-station transfer robot without stepping workpiece material transfer with a simple mold structure , components can be standardized design .
4 to reduce mold development costs : Because the employer can handle workpiece into any process conducted trial ; each station has a high degree of fine-tuning .
5 to reduce the cost of raw materials : the workpiece is made of flexible robot multi-station transfer ( step- mold material transfer need to connect with offcuts ) , the bandwidth can be maximized to reduce ; another can double cutting ( nesting ) more economical materials.
6 to reduce the unit cost of work : a station die fails, simply remove the repair or maintenance of the station die , thus reducing downtime.
7 reduction in the cost of storage and quality control : the number of semi-finished products is greatly reduced, without warehousing ; because the material from the device into the side , after several stretch forming equipment to complete the finished parts from the other side of it , you can put in storage . After each step without inspection and storage , can reduce damage and ensure the quality of the finished part .
8 reduce equipment maintenance costs : no big mold processing and handling equipment , because of the small die each individual station , easy to put on and remove from the press.